Core Advantages

• Extensive Industry Experience: Since 1999, we have focused on the aluminum extrusion industry for over two decades. We deeply understand the production requirements and processing challenges across different profiles and output capacities, and are highly familiar with the entire process requirements for both conventional and high-end industrial profiles, as well as complex irregular shapes.
• In-House Design & Project Execution Capabilities: We possess complete system design capabilities for extrusion lines and independent R&D for core machinery. We excel in complex setups involving thin-wall profiles, high precision large cross-sections, and hard alloys, offering custom solutions for new plant projects, automation upgrades, and existing extrusion line retrofits.
• Turnkey Project Delivery with Professional Teams: Supported by a seasoned team proficient in mechanical, electrical, and process engineering, we provide full turnkey delivery covering: layout planning →equipment manufacturing →installation and commissioning →production training →after-sales maintenance. This ensures a controllable delivery cycle tailored for overseas projects.

600T - 10000T Aluminum Extrusion Line Capacity Range

Details

Turnkey Implementation Steps

1. Planning & Consultancy Phase

Before breaking ground, we design custom systems based on the client’s targeted products (such as architectural profiles, industrial sections, or automotive lightweight parts).

• Requirement Analysis: We define targeted annual capacity goals, profile cross-section profiles, and specific metallurgy requirements (such as 6000 series or 7000 series alloys).
• Factory Layout Design: We engineer the optimal material-handling flow from the initial raw log ingot storage down to finished goods dispatch, maximizing floor efficiency and minimizing secondary material handling.
• Utilities Infrastructure Planning: We calculate exact factory electrical requirements, natural gas consumption ratings, circulating cooling water volumes, and compressed air system loops.

2. Core Equipment Manufacturing & Line Matching

• Casting Systems: If the client requires in-house log smelting, we configure melting furnaces, homogenization furnaces, and casting machinery.
• Extrusion Production Lines: Comprises multi-billet log pre-heat furnaces, hot log shears, the extrusion press, run-out cooling systems (air/water cooling options), puller systems, cooling beds, stretchers, and profile finish saws.
• Aging Ovens: Industrial batch-type ovens engineered to raise the hardness and structural properties of the metal.
• Surface Treatment Lines: Configured with vertical/horizontal anodizing lines, electrophoretic coating (E-coat) systems, or industrial powder coating installations based on demand.

3. Tooling & Process Know-how Support

• Extrusion Die Packages: We provide the design and fabrication of initial production extrusion dies required to start manufacturing.
• Die Maintenance Infrastructure: Includes specialized nitriding furnaces, die pre-heating ovens, and chemical caustic cleaning systems.
• Process Operational Profiles: We deliver critical operational parameters—including extrusion speed controls, zone temperatures, and optimal stretching ratios—customized for different product profiles.

4. Installation, Commissioning & Operator Training

• On-Site Construction: Our senior engineering team provides on-site support to manage all mechanical rigging, assembly, and industrial electrical wiring integration.
• Factory Training: We deliver hands-on training for daily machine operation, preventive maintenance checklists, and field troubleshooting.

5. After-Sales Care & Digital Management

• EMS / MES Platforms: Specialized extrusion manufacturing execution systems to enable real-time order tracking, factory energy monitoring, and comprehensive production data logging.
• EMS / MES Platforms: Specialized extrusion manufacturing execution systems to enable real-time order tracking, factory energy monitoring, and comprehensive production data logging.
• Spare Parts Inventory Control: We establish an initial critical wear-parts manifest to ensure minimum factory downtime.

Proven Track Record & Global Complete-Line Cases

Jianeng Jingjin has successfully delivered nearly 30 automated complete aluminum extrusion lines and large-scale line upgrade projects for global overseas clients across the United States, Ethiopia, Algeria, Brazil, Angola, China, India, Vietnam, Bangladesh, Malaysia, Cambodia, Indonesia, and Mexico.

Our completed installations span the entire 600T to 10000T press spectrum, seamlessly integrating complete process chains including log pre-heat furnaces, traction pullers, inline quenching modules, cooling beds, tensile stretchers, automated logistics conveyors, and automated profile stacking systems.